SECTION 140.4 – PRESCRIPTIVE REQUIREMENTS FOR SPACE CONDITIONING SYSTEMS

A building complies with this section by being designed with and having constructed and installed a space-conditioning system that meets the applicable requirements of Subsections (a) through (o).

(a)        Sizing and Equipment Selection.

 

Mechanical heating and mechanical cooling equipment serving healthcare facilities shall be sized to meet the design heating and cooling loads as calculated according to the subsection (b). Mechanical heating and mechanical cooling equipment serving high-rise residential buildings, hotel/motel buildings and nonresidential buildings other than healthcare facilities, shall be the smallest size, within the available options of the desired equipment line, necessary to meet the design heating and cooling loads of the building, as calculated according to Subsection (b).

EXCEPTION 1 to Section 140.4(a): Where it can be demonstrated to the satisfaction of the enforcing agency that oversizing will not increase building TDV energy use.

EXCEPTION 2 to Section 140.4(a): Standby equipment with controls that allow the standby equipment to operate only when the primary equipment is not operating.

EXCEPTION 3 to Section 140.4(a): Multiple units of the same equipment type, such as multiple chillers and boilers, having combined capacities exceeding the design load, if they have controls that sequence or otherwise optimally control the operation of each unit based on load.

(b)       Calculations.

 

In making equipment sizing calculations under Subsection (a), all of the following rules shall apply:

1.   Heating and cooling loads. Heating and cooling system design loads shall be determined in accordance with the procedures described in subsection A or B below:

A. For systems serving high-rise residential buildings, hotel/motel buildings, and nonresidential buildings other than healthcare facilities, the method in the 2017 ASHRAE Handbook, Fundamentals shall be used, or as specified in a method approved by the Commission.

B. For system serving healthcare facilities the method in the California Mechanical Code shall be used.

2.   Indoor design conditions. Indoor design temperature and humidity conditions for comfort applications shall be determined in accordance with subsection A or B below:

A. For systems serving high-rise residential buildings, hotel/motel buildings, and nonresidential buildings other than healthcare facilities, ASHRAE Standard 55 or the 2017 ASHRAE Handbook, Fundamentals Volume, except that winter humidification and summer dehumidification shall not be required.

B. For system serving healthcare facilities the method in Section 320.0 of the California Mechanical Code shall be used.

3.   Outdoor design conditions. Outdoor design conditions shall be selected in accordance with subsection A or B below:

A. For systems serving high-rise residential buildings, hotel/motel buildings, and nonresidential buildings other than healthcare facilities the design conditions from Reference Joint Appendix JA2 shall be used, which is based on data from the ASHRAE Climatic Data for Region X. Heating design temperatures shall be no lower than the Heating Winter Median of Extremes values. Cooling design temperatures shall be no greater than the 0.5 percent Cooling Dry Bulb and Mean Coincident Wet Bulb values.

B. For system serving healthcare facilities the method in Section 320.0 of the California Mechanical Code shall be used.

EXCEPTION to Section 140.4(b)3: Cooling design temperatures for cooling towers shall be no greater than the 0.5 percent Cooling Design Wet bulb values.

4.   Ventilation. Outdoor air ventilation loads shall be calculated using the ventilation rates required in Section 120.1(c)3.

5.   Envelope. Envelope heating and cooling loads shall be calculated using envelope characteristics, including square footage, thermal conductance, Solar Heat Gain Coefficient or shading coefficient, and air leakage, consistent with the proposed design.

6.   Lighting. Lighting heating and cooling loads shall be based on actual design lighting levels or power densities as specified in Section 140.6.

7.   People. Occupant density shall be based on the expected occupancy of the building and shall be the same as determined under Section 120.1(c)3A, if used. Sensible and latent heat gains shall be as listed in the 2017 ASHRAE Handbook- Fundamentals, Chapter 18.

8.   Process loads. Loads caused by a process shall be based upon actual information on the intended use of the building.

9.   Miscellaneous equipment. Equipment loads other than process loads shall be calculated using design data compiled from one or more of the following sources:

A.   Actual information based on the intended use of the building; or

B.   Published data from manufacturer's technical publications or from technical societies, such as the ASHRAE Handbook, Applications Volume; or

C.   Other data based on the designer's experience of expected loads and occupancy patterns.

10.  Internal heat gains. Internal heat gains may be ignored for heating load calculations.

11.  Safety factor. Calculated design loads based on 140.4(b)1 through 10 may be increased by up to 10 percent to account for unexpected loads or changes in space usage.

12.  Other loads. Loads such as warm-up or cool-down shall be calculated from principles based on the thermal capacity of the building and its contents, the degree of setback, and desired recovery time; or may be assumed to be no more than 30 percent for heating and 10 percent for cooling of the steady-state design loads. In 'addition, the steady-state load may include a safety factor in accordance with Section 140.4(b)11.

(c)        Fan Systems.

 

Each fan system having a total fan system motor nameplate horsepower exceeding 5 hp used for space conditioning shall meet the requirements of Items 1, 2, and 3 below. Total fan system power demand equals the sum of the power demand of all fans in the system that are required to operate at design conditions in order to supply air from the heating or cooling source to the conditioned space, and to return it back to the source or to exhaust it to the outdoors.

1.   Fan Power Limitation. At design conditions each fan system shall not exceed the allowable fan system power of option 1 or 2 as specified in Table 140.4-A

TABLE 140.4 - A Fan Power Limitation

 

Limit

Constant Volume

Variable Volume

Option 1: Fan system  motor nameplate hp

Allowable motor nameplate hp

hp ≤ cfms x 0.0011

hp ≤ cfms x 0.0015

Option 2: Fan system bhp

Allowable fan system bhp

bhp ≤ cfms x 0.00094 + A

bhp ≤ cfms x 0.0013 + A

1cfms = maximum design supply airflow rate to conditioned spaces served by the system in cubic feet per minute

hp = maximum combined motor nameplate horsepower for all fans in the system

bhp = maximum combined fan-brake horsepower for all fans in the system

A = sum of (PD x cfmD/4131)

PD = each applicable pressure drop adjustment from Table 140.4 – B, in inches of water

cfmD = the design airflow through each applicable device from Table 140.4 – B, in cubic feet per minute

 

TABLE 140.4-B – Fan Power Limitation Pressure Drop Adjustment

Device

Adjustment Credits

Return or exhaust systems required by code or accreditation standards to be fully ducted, or systems required to maintain air pressure differentials between adjacent rooms

0.5 in. of water

Return and/or exhaust airflow control devices

0.5 in. of water

Exhaust filters, scrubbers, or other exhaust treatment

The pressure drop of device calculated at fan system design condition

Particulate Filtration Credit: MERV 16 and greater and electronically enhanced filters

Pressure drop calculated at 2 x clean filter pressure drop at fan system design condition

Carbon and other gas-phase air cleaners

Clean filter pressure drop at fan system design condition

Biosafety cabinet

Pressure drop of device at fan system design condition

Energy recovery device, other than coil runaround loop

For each airstream [(2.2 x Energy Recovery Effectiveness) – 0.5] in. of water

Coil runaround loop

0.6 in. of water for each airstream

Exhaust systems serving fume hoods

0.35 in. of water

 

2.   Variable air volume (VAV) systems.

A.   Static Pressure Sensor Location. Static pressure sensors used to control variable air volume fans shall be placed in a position such that the controller set point is no greater than one-third the total design fan static pressure, except for systems with zone reset control complying with Section140.4(c)2B. If this results in the sensor being located downstream of any major duct split, multiple sensors shall be installed in each major branch with fan capacity controlled to satisfy the sensor furthest below its setpoint; and

B.   Setpoint Reset. For systems with direct digital control of individual zone boxes reporting to the central control panel, static pressure setpoints shall be reset based on the zone requiring the most pressure; i.e., the set point is reset lower until one zone damper is nearly wide open.

3.   Fractional HVAC Motors for Fans. HVAC motors for fans that are less than 1 hp and 1/12 hp or greater shall be electronically-commutated motors or shall have a minimum motor efficiency of 70 percent when rated in accordance with NEMA Standard MG 1-2006 at full load rating conditions. These motors shall also have the means to adjust motor speed for either balancing or remote control. Belt-driven fans may use sheave adjustments for airflow balancing in lieu of a varying motor speed.

EXCEPTION 1 to Section 140.4(c)3: Motors in fan-coils and terminal units that operate only when providing heating to the space served.

EXCEPTION 2 to Section 140.4(c)3: Motors in space conditioning equipment certified under Section 110.1 or 110.2.

EXCEPTION 1 to 140.4(c): fan system power caused solely by process loads.

EXCEPTION 2 to 140.4(c): Systems serving healthcare facilities.

(d)       Space-conditioning Zone Controls.

 

Each space-conditioning zone shall have controls designed in accordance with 1 or 2:

1.   Each space-conditioning zone shall have controls that prevent:

A.         Reheating; and

B.         Recooling; and

C.         Simultaneous provisions of heating and cooling to the same zone, such as mixing or simultaneous supply of air that has been previously mechanically heated and air that has been previously cooled either by cooling equipment or by economizer systems; or

2.   Zones served by variable air-volume systems that are designed and controlled to reduce, to a minimum, the volume of reheated, recooled, or mixed air are allowed only if the controls meet all of the following requirements:

A.   For each zone with direct digital controls (DDC):

i.    The volume of primary air that is reheated, recooled or mixed air supply shall not exceed the larger of:

a.   50 percent of the peak primary airflow; or

b.   The design zone outdoor airflow rate as specified by Section 120.1(c)3.

ii.    The volume of primary air in the deadband shall not exceed the larger of:

a.   20 percent of the peak primary airflow; or

b.   The design zone outdoor airflow rate as specified by Section 120.1(c)3.

iii.   The first stage of heating consists of modulating the zone supply air temperature setpoint up to a maximum setpoint no higher than 95ºF while the airflow is maintained at the deadband flow rate.

iv.   The second stage of heating consists of modulating the airflow rate from the deadband flow rate up to the heating maximum flow rate.

B.   For each zone without DDC, the volume of primary air that is reheated, re-cooled, or mixed air supply shall not exceed the larger of the following:

i.    30 percent of the peak primary airflow; or

ii.    The design zone outdoor airflow rate as specified by Section 120.1(c)3.

EXCEPTION 1 to Section 140.4(d): Zones with special pressurization relationships or cross-contamination control needs.

EXCEPTION 2 to Section 140.4(d): Zones served by space-conditioning systems in which at least 75 percent of the energy for reheating, or providing warm air in mixing systems, is provided from a site-recovered or site-solar energy source.

EXCEPTION 3 to Section 140.4(d): Zones in which specific humidity levels are required to satisfy exempt process loads. Computer rooms or other spaces where the only process load is from IT equipment may not use this exception.

EXCEPTION 4 to Section 140.4(d): Zones with a peak supply-air quantity of 300 cfm or less.

EXCEPTION 5 to Section 140.4(d): Systems serving healthcare facilities.

(e)        Economizers.

 

1.   Each cooling air handler that has a design total mechanical cooling capacity over 54,000 Btu/hr, or chilled-water cooling systems without a fan or that use induced airflow that has a cooling capacity greater than the systems listed in Table 140.4-C, shall include either:

A.   An air economizer capable of modulating outside-air and return-air dampers to supply 100 percent of the design supply air quantity as outside-air; or

B.   A water economizer capable of providing 100 percent of the expected system cooling load, at outside air temperatures of 50°F dry-bulb and 45°F wet-bulb and below.

EXCEPTION 1 to Section 140.4(e)1: Where special outside air filtration and treatment, for the reduction and treatment of unusual outdoor contaminants, makes compliance infeasible.

EXCEPTION 2 to Section 140.4(e)1: Where the use of outdoor air for cooling will affect other systems, such as humidification, dehumidification, or supermarket refrigeration systems, so as to increase overall building TDV energy use.

EXCEPTION 3 to Section 140.4(e)1: Systems serving high-rise residential living quarters and hotel/motel guest rooms.

EXCEPTION 4 to Section 140.4(e)1: Where comfort cooling systems have the cooling efficiency that meets or exceeds the cooling efficiency improvement requirements in TABLE 140.4-D.

EXCEPTION 5 to Section 140.4(e)1: Fan systems primarily serving computer rooms. See Section 140.9(a) for computer room economizer requirements.

EXCEPTION 6 to Section 140.4(e)1: Systems design to operate at 100 percent outside air at all times.

Table 140.4-C CHILLED WATER SYSTEM COOLING CAPACITY

Climate
Zone

Total Building Chilled Water System Capacity, Minus Capacity of the Cooling units with Air Economizers

 

Building Water-Cooled Chilled Water System

Air-Cooled Chilled Water Systems or District Chilled Water Systems

15

≥ 960,000 Btu/h (280 kW)

≥ 1,250,000 Btu/h (365 kW)

1-14

≥720,000 Btu/h (210 kW)

≥940,000 Btu/h (275 kW)

16

≥1,320,000 Btu/h (385 kW)

≥1,720,000 Bu/h (505 kW)

 

TABLE 140.4-D  ECONOMIZER TRADE-OFF TABLE FOR COOLING SYSTEMS

Climate Zone

Efficiency Improvement a

 

a If a unit is rated with an IPLV, IEER or SEER, then to eliminate the required air or water economizer, the applicable minimum cooling efficiency of the HVAC unit must be increased by the percentage shown. If the HVAC unit is only rated with a full load metric, such as EER or COP cooling, then that metric must be increased by the percentage shown.

 

1

70%

2

65%

3

65%

4

65%

5

70%

6

30%

7

30%

8

30%

9

30%

10

30%

11

30%

12

30%

13

30%

14

30%

15

30%

16

70%

 

2.   If an economizer is required by Section 140.4(e)1and an air economizer is used to meet the requirement, then  it shall be:

A.   Designed and equipped with controls so that economizer operation does not increase the building heating energy use during normal operation; and

EXCEPTION to Section 140.4(e)2A: Systems that provide 75 percent of the annual energy used for mechanical heating from site-recovered energy or a site-solar energy source.

B.   Capable of providing partial cooling even when additional mechanical cooling is required to meet the remainder of the cooling load.

C.   Designed and equipped with a device type and high limit shut off complying with TABLE 140.4-E.

TABLE 140.4-E  AIR ECONOMIZER HIGH LIMIT SHUT OFF CONTROL REQUIREMENTS

Device Typea

Climate Zones

 

Required High Limit (Economizer Off When):

Equationb

Description

Fixed Dry Bulb

1, 3, 5, 11-16

TOA > 75°F

Outdoor air temperature exceeds 75°F

2, 4, 10

TOA > 73°F

Outdoor air temperature exceeds 73°F

6, 8, 9

TOA > 71°F

Outdoor air temperature exceeds 71°F

7

TOA > 69°F

Outdoor air temperature exceeds 69°F

Differential Dry Bulb

1, 3, 5, 11-16

TOA > TRA°F

Outdoor air temperature exceeds return air temperature

2, 4, 10

TOA > TRA-2°F

Outdoor air temperature exceeds return air temperature minus 2°F

6, 8, 9

TOA > TRA-4°F

Outdoor air temperature exceeds return air temperature minus 4°F

7

TOA > TRA-6°F

Outdoor air temperature exceeds return air temperature minus 6°F

Fixed Enthalpyc + Fixed Drybulb

All

hOA > 28 Btu/lbc or TOA > 75°F

Outdoor air enthalpy exceeds 28 Btu/lb of dry airc or Outdoor air temperature exceeds 75°F

a Only the high limit control devices listed are allowed to be used and at the setpoints 'listed. Others such as Dew Point, Fixed Enthalpy, Electronic Enthalpy, and Differential Enthalpy Controls, may not be used in any Climate Zone for compliance with Section 140.4(e)1 unless approval for use is provided by the Energy Commission Executive Director.
b Devices with selectable (rather than adjustable) setpoints shall be capable of being set to within 2°F and 2 Btu/lb of the setpoint'.
c At altitudes substantially different than sea level, the Fixed Enthalpy limit value shall be set to the enthalpy value at 75°F and 50% relative humidity. As an example, at approximately 6,000 foot elevation, the fixed enthalpy limit is approximately 30.7 Btu/lb.

 

D.   The air economizer and all air dampers shall have the following features:

i.    Warranty. 5-year Manufacturer warranty of economizer assembly.

ii.    Damper reliability testing. Suppliers of economizers shall certify that the economizer assembly, including but not limited to outdoor air damper, return air damper, drive linkage, and actuator, have been tested and are able to open and close against the rated airflow and pressure of the system for 60,000 damper opening and closing cycles.

iii.   Damper leakage. Economizer outdoor air and return air dampers shall have a maximum leakage rate of 10 cfm/sf at 250 Pascals (1.0 in. of water) when tested in accordance with AMCA Standard 500-D. The economizer outside air and return air damper leakage rates shall be certified to the Energy Commission in accordance with Section 110.0.

iv. Adjustable setpoint. If the high-limit control is fixed dry-bulb or fixed enthalpy + fixed dry-bulb then the control shall have an adjustable setpoint.

v.   Sensor accuracy. Outdoor air, return air, mixed air, and supply air sensors shall be calibrated within the following accuracies.

1.   Drybulb and wetbulb temperatures accurate to ±2°F over the range of 40°F to 80°F;

2.   Enthalpy accurate to ±3 Btu/lb over the range of 20 Btu/lb to 36 Btu/lb;

3.   Relative humidity (RH) accurate to ±5 percent over the range of 20 percent to 80 percent RH.

vi.   Sensor calibration data. Data used for control of the economizer shall be plotted on a sensor performance curve.

vii.  Sensor high limit control. Sensors used for the high limit control shall be located to prevent false readings, including but not limited to being properly shielded from direct sunlight.

viii. Relief air system. Relief air systems shall be capable of providing 100 percent outside air without over-pressurizing the building.

E.   The space conditioning system shall include the following:

A.   Unit controls shall have mechanical capacity controls interlocked with economizer controls such that the economizer is at 100 percent open position when mechanical cooling is on and does not begin to close until the leaving air temperature is less than 45oF.

B.   Direct Expansion (DX) units greater than 65,000 Btu/hr that control the capacity of the mechanical cooling directly based on occupied space temperature shall have a minimum of two stages of mechanical cooling capacity.

C.   DX units not within the scope of Section 140.4(e)2E,B, shall (i) comply with the requirements in TABLE 140.4-F, and (ii) shall have controls that do not false load the mechanical cooling system by limiting or disabling the economizer or by any other means, except at the lowest stage of mechanical cooling capacity.

TABLE 140.4-F DIRECT EXPANSION (DX) UNIT REQUIREMENTS
FOR COOLING STAGES AND COMPRESSOR DISPLACEMENT

Cooling Capacity

Minimum Number of 'Mechanical Cooling Stages

Minimum Compressor Displacement

≥ 65,000 Btu/h and  < 240,000 Btu/h

3 stages

≤ 35% full load

≥ 240,000 Btu/h

4 stages

≤ 25% full load

 

3.   Systems that include a water economizer to meet Section 140.4(e)1 shall include the following:

A.   Maximum pressure drop. Precooling coils and water-to-water heat exchangers used as part of a water economizer shall either have a waterside pressure drop of less than 15 feet of water, or a secondary loop shall be installed so that the coil or heat exchanger pressure drop is not contributing to pressure drop when the system is in the normal cooling (non-economizer) mode.

B.   Economizer systems shall be integrated with the mechanical cooling system so that they are capable of providing partial cooling even when additional mechanical cooling is required to meet the remainder of the cooling load. Controls shall not false load the mechanical cooling system by limiting or disabling the economizer or by any other means, such as hot gas bypass, except at the lowest stage of mechanical cooling.

(f)        Supply Air Temperature Reset Controls.

 

Space-conditioning systems supplying heated or cooled air to multiple zones shall include controls that automatically reset supply-air temperatures.  Air distribution systems serving zones that are likely to have constant loads, shall be designed for the airflows resulting from the fully reset supply air temperature.  Supply air temperature reset controls shall be:

1.   In response to representative building loads or to outdoor air temperature; and

2.   At least 25 percent of the difference between the design supply-air temperature and the design room air temperature.

EXCEPTION 1 to Section 140.4(f): Systems that meet the requirements of Section 140.4(d)1 without using Exception 1 to that section.

EXCEPTION 2 to Section 140.4(f): Where supply-air temperature reset would increase overall building energy use.

EXCEPTION 3 to Section 140.4(f): Systems supplying zones in which specific humidity levels are required to satisfy process loads. Computer Rooms or other spaces with only IT equipment may not use this exception.

EXCEPTION 4 to Section 140.4(f): Systems serving healthcare facilities.

(g)       Electric Resistance Heating.

 

Electric resistance heating systems shall not be used for space heating.

EXCEPTION 1 to Section 140.4(g): Where an electric-resistance heating system supplements a heating system in which at least 60 percent of the annual energy requirement is supplied by site-solar or recovered energy.

EXCEPTION 2 to Section 140.4(g): Where an electric-resistance heating system supplements a heat pump heating system, and the heating capacity of the heat pump is more than 75 percent of the design heating load calculated in accordance with Section 140.4(a) at the design outdoor temperature specified in Section 140.4(b)4.

EXCEPTION 3 to Section 140.4(g): Where the total capacity of all electric-resistance heating systems serving the entire building is less than 10 percent of the total design output capacity of all heating equipment serving the entire building.

EXCEPTION 4 to Section 140.4(g): Where the total capacity of all electric-resistance heating systems serving the entire building, excluding those allowed under Exception 2, is no more than 3 kW.

EXCEPTION 5 to Section 140.4(g): Where an electric resistance heating system serves an entire building that is not a high-rise residential or hotel/motel building; and has a conditioned floor area no greater than 5,000 square feet; and has no mechanical cooling; and is in an area where natural gas is not currently available.

EXCEPTION 6 to Section 140.4(g): heating systems serving as emergency backup to gas heating equipment.

(h)       Heat Rejection Systems.

 

Heat rejection equipment used in comfort cooling systems such as air-cooled condensers, open cooling towers, closed-circuit cooling towers, and evaporative condensers shall include the following:

1.   Fan Speed Control. Each fan powered by a motor of 7.5 hp (5.6 kW) or larger shall have the capability to operate that fan at 2/3 of full speed or less, and shall have controls that automatically change the fan speed to control the leaving fluid temperature or condensing temperature or pressure of the heat rejection device.

EXCEPTION 1 to Section 140.4(h)1: Heat rejection devices included as an integral part of the equipment 'listed in TABLE 110.2-A through TABLE 110.2-I.

EXCEPTION 2 to Section 140.4(h)1: Condenser fans serving multiple refrigerant circuits.

EXCEPTION 3 to Section 140.4(h)1: Condenser fans serving flooded condensers.

EXCEPTION 4 to Section 140.4(h)1: Up to one third of the fans on a condenser or tower with multiple fans where the lead fans comply with the speed control requirement.

2.   Tower Flow Turndown. Open cooling towers configured with multiple condenser water pumps shall be designed so that all cells can be run in parallel with the larger of:

A.   The flow that is produced by the smallest pump; or

B.   50 percent of the design flow for the cell.

3.   Limitation on Centrifugal Fan Cooling Towers. Open cooling towers with a combined rated capacity of 900 gpm and greater at 95°F condenser water return, 85°F condenser water supply, and 75°F outdoor wet-bulb temperature, shall use propeller fans and shall not use centrifugal fans.

EXCEPTION 1 to Section 140.4(h)3: Cooling towers that are ducted (inlet or discharge) or have an external sound trap that requires external static pressure capability.

EXCEPTION 2 to Section 140.4(h)3: Cooling towers that meet the energy efficiency requirement for propeller fan towers in Section 110.2, TABLE 110.2-G.

4.   Multiple Cell Heat Rejection Equipment. Multiple cell heat rejection equipment with variable speed fan drives shall:

A.   Operate the maximum number of fans allowed that comply with the manufacturer’s requirements for all system components, and

B.   Control all operating fans to the same speed. Minimum fan speed shall comply with the minimum allowable speed of the fan drive as specified by the manufactures recommendation.  Staging of fans is allowed once the fans are at their minimum operating speed.

5.   Cooling tower efficiency. Axial fan, open-circuit cooling towers serving condenser water loops for chilled water plants with a total of 900 gpm or greater, shall have a rated efficiency of no less than 60 gpm/hp when rated in accordance  with the conditions as listed in TABLE 110.2-G.

      EXCEPTION 1 to Section 140.4(h)5: Replacement of existing cooling towers that are inside an existing building or on an existing roof.

      EXCEPTION 2 to Section 140.4(h)5: Cooling towers serving buildings in Climate Zone 1 or 16.

(i)         Minimum Chiller Efficiency.

 

Chillers shall meet or exceed Path B from TABLE 110.2-D

EXCEPTION 1 to Section 140.4(i): Chillers with electrical service > 600V.

EXCEPTION 2 to Section 140.4(i): Chillers attached to a heat recovery system with a design heat recovery capacity > 40 percent of the design chiller cooling capacity.

EXCEPTION 3 to Section 140.4(i): Chillers used to charge thermal energy storage systems where the charging temperature is < 40 °F.

EXCEPTION 4 to Section 140.4(i): In buildings with more than three chillers, only three chillers are required to meet the Path B efficiencies.

(j)         Limitation of Air-Cooled Chillers.

 

Chilled water plants shall not have more than 300 tons provided by air-cooled chillers.

EXCEPTION 1 to Section 140.4(j): Where the water quality at the building site fails to meet manufacturer’s specifications for the use of water-cooled chillers.

EXCEPTION 2 to Section 140.4(j): Chillers that are used to charge a thermal energy storage system with a design temperature of less than 40 degrees F (4 degrees C).

EXCEPTION 3 to Section 140.4(j): Systems serving healthcare facilities.

(k)        Hydronic System Measures.

 

1.   Hydronic Variable Flow Systems. HVAC chilled and hot water pumping shall be designed for variable fluid flow and shall be capable of reducing pump flow rates to no more than the larger of: a) 50 percent or less of the design flow rate; or b) the minimum flow required by the equipment manufacturer for the proper operation of equipment served by the system.

EXCEPTION 1 to Section 140.4(k)1: Systems that include no more than three control valves.

EXCEPTION 2 to Section 140.4(k)1: Systems having a total pump system power less than or equal to 1.5 hp.

2.   Chiller Isolation. When a chilled water system includes more than one chiller, provisions shall be made so that flow through any chiller is automatically shut off when that chiller is shut off while still maintaining flow through other operating chiller(s). Chillers that are piped in series for the purpose of increased temperature differential shall be considered as one chiller.

3.   Boiler Isolation. When a hot water plant includes more than one boiler, provisions shall be made so that flow through any boiler is automatically shut off when that boiler is shut off while still maintaining flow through other operating boiler(s).

4.   Chilled and Hot Water Temperature Reset Controls. Systems with a design capacity exceeding 500,000 Btu/hr supplying chilled or heated water shall include controls that automatically reset supply water temperatures as a function of representative building loads or outside air temperature.

EXCEPTION 1 to Section 140.4(k)4: Hydronic systems that use variable flow to reduce pumping energy in accordance with Section 140.4(k)1

EXCEPTION 2 to Section 140.4(k)4: Systems serving healthcare facilities.

5.   Water-Cooled Air Conditioner and Hydronic Heat Pump Systems. Water circulation systems serving water-cooled air conditioners, hydronic heat pumps, or both, that have total pump system power exceeding 5 hp shall have flow controls that meet the requirements of  Section 140.4(k)6. Each such air conditioner or heat pump shall have a two-position automatic valve interlocked to shut off water flow when the compressor is off.

6.   Variable Flow Controls.

A.   Variable Speed Drives. Individual pumps serving variable flow systems and having a motor horsepower exceeding 5 hp shall have controls or devices (such as variable speed control) that will result in pump motor demand of no more than 30 percent of design wattage at 50 percent of design water flow. The pumps shall be controlled as a function of required differential pressure.

B.   Pressure Sensor Location and Setpoint.

i.    For systems without direct digital control of individual coils reporting to the central control panel, differential pressure shall be measured at the most remote heat exchanger or the heat exchanger requiring the greatest differential pressure.

ii.    For systems with direct digital control of individual coils with a central control panel, the static pressure set point shall be reset based on the valve requiring the most pressure, and the setpoint shall be no less than 80 percent open. Pressure sensors may be mounted anywhere.

EXCEPTION 1 to Section 140.4(k)6: Heating hot water systems.

EXCEPTION 2 to Section 140.4(k)6: Condenser water systems serving only water-cooled chillers.

7.   Hydronic Heat Pump (WLHP) Controls. Hydronic heat pumps connected to a common heat pump water loop with central devices for heat rejection and heat addition shall have controls that are capable of providing a heat pump water supply temperature deadband of at least 20°F between initiation of heat rejection and heat addition by the central devices.

EXCEPTION to Section 140.4(k)7: Where a system loop temperature optimization controller is used to determine the most efficient operating temperature based on real-time conditions of demand and capacity, deadbands of less than 20°F shall be allowed.

(l)         Air Distribution System Duct Leakage Sealing.

 

Duct systems shall be sealed in accordance with 1 or 2 below:

1.   Systems serving high-rise residential buildings, hotel/motel buildings and nonresidential buildings other than healthcare facilities, the duct system shall be sealed to a leakage rate not to exceed 6 percent of the nominal air handler airflow rate as confirmed through field verification and diagnostic testing, in accordance with the applicable procedures in Reference Nonresidential Appendices NA1 and NA2 if the criteria in Subsections A, B and C below are met:

A.   The duct system provides conditioned air to an occupiable space for a constant volume, single zone, space-conditioning system; and

B.   The space conditioning system serves less than 5,000 square feet of conditioned floor area; and

C.   The combined surface area of the ducts located in the following spaces is more than 25 percent of the total surface area of the entire duct system:

i.    Outdoors; or

ii.    In a space directly under a roof that

a.   Has a U-factor greater than the U-factor of the ceiling, or if the roof does not meet the requirements of Section 140.3(a)1B, or

b.   Has fixed vents or openings to the outside or unconditioned spaces; or

iii.   In an unconditioned crawl space; or

iv.   In other unconditioned spaces.

2.   Duct systems serving healthcare facilities shall be sealed in accordance with the California Mechanical Code.

(m)      Fan Control.

 

Each cooling system 'listed in TABLE 140.4-G shall be designed to vary the indoor fan airflow as a function of load and shall comply with the following requirements:

1.   DX and chilled water cooling systems that control the capacity of the mechanical cooling directly based on occupied space temperature shall (i) have a minimum of 2 stages of fan control with no more than 66 percent speed when operating on stage 1; and (ii) draw no more than 40 percent of the fan power at full fan speed, when operating at 66 percent speed.

2.   All other systems, including but not limited to DX cooling systems and chilled water systems  that control the space temperature by modulating the airflow to the space, shall have proportional fan control such that at 50 percent airflow the power draw is no more than 30 percent of the fan power at full fan speed.

3.   Systems that include an air side economizer to meet 140.4(e)1 shall have a minimum of two speeds of fan control during economizer operation.

EXCEPTION 1 to Section 140.4(m): Modulating fan control is not required for chilled water systems with all fan motors <1 HP, or for evaporative systems with all fan motors < 1 HP, if the systems are not used to provide ventilation air and all indoor fans cycle with the load.

EXCEPTION 2 to Section 140.4(m): Systems serving healthcare facilities.

TABLE 140.4-G FAN CONTROL SYSTEMS

Cooling System Type

Fan Motor Size

Cooling Capacity

DX Cooling

any

≥ 65,000 Btu/hr

Chilled Water and Evaporative

≥1/4 HP

any

 

(n)       Mechanical System Shut-off.

Any directly conditioned space with operable wall or roof openings to the outdoors shall be provided with interlock controls that disable or reset the temperature setpoint to 55°F for mechanical heating and disable or reset the temperature setpoint to 90°F for mechanical cooling to that space when any such opening is open for more than 5 minutes.

EXCEPTION 1 to Section 140.4(n): Interlocks are not required on doors with automatic closing devices.

EXCEPTION 2 to Section 140.4(n): Any space without a thermostatic control (thermostat or a space temperature sensor used to control heating or cooling to the space).

EXCEPTION 3 to Section 140.4(n): Healthcare facilities.

EXCEPTION 4 to Section 140.4(n): High-rise residential dwelling units.

(o) Exhaust System Transfer Air.

Conditioned supply air delivered to any space with mechanical exhaust shall not exceed the greater of:

1.   The supply flow required to meet the space heating or cooling load; or

2.   The ventilation rate required by the authority having jurisdiction, the facility Environmental Health and Safety Department, or by Section 120.1(c)3; or

3.   The mechanical exhaust flow minus the available transfer air. Available transfer air shall be from another conditioned space or return air plenums on the same floor and same smoke or fire compartment, and that at their closest point are within 15 feet of each other.

EXCEPTION 1 to Section 140.4(o): Biosafety level classified laboratories 3 or higher.

EXCEPTION 2 to Section 140.4(o): Vivarium spaces.

EXCEPTION 3 to Section 140.4(o): Spaces that are required by applicable codes and standards to be maintained at a positive pressure differential relative to adjacent spaces.

EXCEPTION 4 to Section 140.4(o): Spaces where the highest amount of transfer air that could be used for exhaust makeup may exceed the available transfer airflow rate and where the spaces have a required negative pressure relationship.

EXCEPTION 5 to Section 140.4(o): Healthcare facilities.

NOTE: Authority: Sections 25213, 25218, 25218.5, 25402 and 25402.1, Public Resources Code. Reference: Sections 25007, 25008, 25218.5, 25310, 25402, 25402.1, 25402.4, 25402.8, and 25943, Public Resources Code.